Page 139 - Zmist-n4-2015
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where e is the strain value; a is the lattice parameter; D is the grain size.
                      The stress was calculated by using the formulae:
                                                    E   a - a 
                                                S =     0                              (5)
                                                    2d   a 0 
                      The FWHM is calculated by the equation,
                                         b = (2 high 2 low)Xq  - q  ( /180p  )           (6)

                      The lattice parameter was determined for each of the diffracting planes from XRD
                  patterns.
                                                     2
                                                         2
                                                1   h + k + l 2
                                                2  =     2     ,
                                               d        a
                  where E is the Young’s modulus of the powder; δ is the Poission’s ratio of the pow-
                  ders; a 0 is the bulk lattice constant and a is lattice constant of the powders. In order to
                  study the compressibility of the different powder blends, the density after compaction
                  at pre-determined pressure was measured and recorded. The compressibility of powder
                  mixtures  were  carried  out  using  computerized  universal  testing  machine  of  400  kN
                  capacity  (Venus  Instruments,  India;  Model:  UTV-40PC,  SR  No.:  2011/[4084])  with
                  suitable  punch  and  die. The  known  values  of  relative  densities  and  applied  pressure
                  have been used in the Heckel and Balshin compaction equation to validate the results.
                  Standard deviation from the linearity of the measured values and regression equations
                  for all samples were determined using Origin-8 software.
                      The milled Al + 5% TiO 2  + 6% Gr hybrid composite powders were compacted in
                  400 kN hydraulic press using punch and die. The compaction pressure was 500 MPa
                  and the specimen dimensions were 24 mm diameter and 12 mm height. The sintering
                  was done in a muffle furnace at the temperature of 590°C for a period of 3 h. The SEM
                  analysis of the sintered Al + 5% TiO 2  + 6% Gr composite was conducted using FEI
                  Quanta FEG 200-SEM. The microstructure analyses were carried out for the sintered
                  hybrid composite specimen using an optical microscope and image analyzing software
                  (Media Image Technologies Pvt. Ltd. Hyderabad) to study the grain boundary, bonding
                  between the matrix and reinforcements.
                                                            Results and discussion. XRD analy-
                                                        sis of milled powders. The XRD patterns
                                                        of Al + 0% TiO 2, Al + 5% TiO 2, Al + 5%
                                                        TiO 2  + 2% Gr and Al + 5% TiO 2  + 4% Gr
                                                        composite  powders,  reported  in  previous
                                                        publication are used to calculate the struc-
                                                        tural  parameters  [12].  In  this  study  XRD
                                                        pattern of Al + 5% TiO 2  + 6% Gr compo-
                                                        site  powders  is  provided  in  Fig.  1.  The
                                                        calculation of particle size, stress, unit cell
                                                        volume,  dislocation  density,  lattice  cons-
                                                        tant  and  lattice  strain  of  mechanically
                          Fig. 1. XRD patterns of
                   Al + 5% TiO 2  + 6% Gr composite powders.   milled powders is very important since the
                                                        phase  constitution  and  transformation
                  characteristics appear to be critically dependent on the above said properties. Average
                  grain size, strain, stress and dislocation density are calculated using Eqs. (1)–(5) for all
                  the composite powder blends and all the values are tabulated in Table. The cold wor-
                  king or plastic deformation of metal powders has been shown to produce appreciable
                  changes in the intensity distribution of diffracted X-rays.

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