Page 58 - Zmist-n2-2015
P. 58

*
                               De e     s f  *      *      De p      *   *      *
                            log    = log   + b  log2N ,    log  = log e +  log2N ,
                                                                        c
                                                                     f
                                                                                f
                                                     f
                                2       E                    2
                          *
                             *
                  where  s f ,  e f   –  coefficients  in  dependence  which  defines  crack  initiation  in  porous
                              *
                           *
                  material; b , c  – exponents in this dependence.
                                                      *
                      It should be noted that the value of N f  was found from the point of intersection of
                  two  approximating  straight  lines.  The  dependence  of  the  maximum  axial  stress  in  a
                  load cycle on the number of load cycles assuming that the first of these lines describes
                  approximately a constant value of these stresses. The results of the calculation para-
                                *     *
                  meters e f 0, c 0, e f  and c  and for different porosity, using the least squares, is presented
                  in Table 2.
                   Table 2. The parameters values according to the Manson–Coffin for crack initiation
                             curve and fatigue life (up to the total fracture of the samples)
                                         of the sinters 316L stainless steel
                                           Fracture curve        Crack initiation curve
                        Porosity p, %                     2      *                 2
                                                                          *
                                        c       e f      R      c        e f      R
                             41      0.5055  0.000108  0.9950  0.4964  0.000057  0.9740
                             33      0.4934  0.000163  0.9908  0.4730  0.000158  0.9935
                             26      0.5126  0.000194  0.9912  0.4968  0.000181  0.9803
                      The fatigue life graphs: the fracture of the samples ∆e p(N f 0) and the crack initia-
                           *
                  tion ∆e p(N f ) of the sintered 316L stainless steel, obtained for three degrees of porosity,
                  have a similar course. It is worth paying attention to the physical interpretation of those
                                             *
                  graphs. The relationship ∆e p(N f ) obtained by recording the number of cycles in which
                  a sharp decrease in maximum stress was observed, is a crack initiation curve in porous
                  material (Fig. 7a).



















                    Fig. 7. The scheme of creation and development areas of microcracks in the sintered porous
                   316L stainless steel; a: 1 – damage accumulation in bridges between pores, 2 – crack initiation
                         *
                    ∆e p (N f ), 3 – crack propagation, 4 – fracture of the samples ∆e p (N f 0 ) (sintered 316L stainless
                         steel with a porosity 33%); b: damage accumulation in bridges between pores;
                     c: bridges cracking identified with the crack initiation; d: further development of cracks.

                      This  relationship  describes  both  the  pores  bounding  as  well  as  the  initiation  of
                  cracks. This completes the period of damage accumulation in bridges between pores.
                  Crack  growth  increases  because  the  pores  do  not  have  sharp  edges  (like  classical
                  cracks) and the situation is similar as in the case of cracks, which develop at the edge
                  of the hole. This effect is definitely bigger for materials with higher porosity. Basically,
                  the relationship ∆e p(N f 0) describes a curve of samples failure – the moment when the
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